PSM50 Dispensing Valve ±0.1mm Precision Sealing Solution

A leading global power component manufacturer once faced severe challenges such as insufficient adhesive application precision, excessive energy consumption, and material waste. This not only affected product consistency and reliability but also put pressure on production costs.

Now, the PSM50 high-precision dispensing system is precisely "breaking through" these challenges with its superior performance. It achieves an adhesive application precision of ±0.1mm, significantly improving sealing consistency and eliminating the risk of leakage; at the same time, its excellent adhesive volume control capabilities greatly reduce excess material and waste, helping customers achieve a win-win situation of energy saving, cost reduction, and high-quality production.

At the same time, it is also necessary to comply with environmental protection requirements, adopting paints and processes that meet environmental standards to reduce pollution to the environment. Using environmentally friendly spraying equipment and precise paint control technology can improve paint utilization and operational efficiency, reduce waste generation, and lower the pollution of waste to the environment.

Spray Coating Case Study

Faced with stringent requirements for sealing the motor housing, the customer's existing control method of using a "pressure regulating valve + on/off valve" for adhesive application was becoming increasingly inadequate. Large fluctuations in control accuracy, high energy costs, and staggering material waste were the three major challenges that urgently required a new generation of adhesive application technology to overcome.

Three Major Challenges in Motor Housing Sealing

01. Precision Challenge: Traditional pressure regulating valves and on/off valves lack a metering system for precision control, resulting in low adhesive application accuracy and inconsistent adhesive application. Applying too much leads to leakage/overflow, while applying too little results in seal failure and frequent rework.

02. Energy Consumption Black Hole: Maintaining the flowability of high-viscosity sealant in pipelines requires continuous 24-hour heating of the entire system (pumps, pipelines, valves), resulting in enormous energy consumption!

03. Material Waste: Production line workers, fearing sealant blockage during downtime, periodically drain sealant even when not in production, causing significant material waste.

Based on the customer's process requirements, we recommend the Graco PSM50 precision metering dispensing system + CheckMate feed pump (with heating function), directly addressing the customer's production pain points. With its superior high-precision control and adhesive management capabilities, it effectively solves the aforementioned pain points, bringing the customer a more reliable, energy-efficient, and economical dispensing solution.

PSM50 Solves Sealing Pain Points in New Energy Vehicles!

The configuration is: Graco recommends the PSM50 single-component metering dispensing system + CheckMate feed pump (with heating function). Depending on the application requirements, flow control allows the dispensing rate to synchronize with the automation speed, thereby improving repeatability and meeting your spraying needs!

The outstanding technical advantages of "precise control, stable durability, reduced energy consumption, and material savings" effectively solve the challenges faced by this customer in sealing the drive motor housing of new energy vehicles.

PSM Lightweight Single-Component Metering Valve

Designed specifically for high-precision single-component automated dispensing applications, this system integrates metering and dispensing. Innovative flow channel design and material application can meet a variety of dispensing application scenarios in the automotive, general industrial, and electronics markets.

Innovative Solution – PSM50 Precision Quantitative Glue Application System

01 Servo Drive + Quantitative Cylinder: Achieves an ultra-precise glue application accuracy of ±0.1mm, eliminating uneven application and ensuring a uniform and perfect glue line.

02 High Efficiency and Energy Saving: The high-pressure design of the metering section only requires heating the feed pump pressure plate to smoothly apply high-viscosity sealant! Eliminates the need for continuous heating of the entire system, drastically reducing energy consumption.

03 Pressure Relief and Material Saving: The PSM features a built-in pressure relief function that can be activated during downtime to prevent material blockage in the pipeline under continuous pressure. No need for constant glue draining, significantly reducing material waste.

04 High Compatibility: Easily handles materials of various viscosities.

Significant Results – Precision, Stability, and Cost Reduction

01 Stable and Durable: Withstood the test of 24-hour continuous production (700-800 pieces per day), operating stably for one year without failure or spare parts replacement.

02 Cost Reduction and Efficiency Improvement: Material waste and system energy consumption are significantly reduced, optimizing overall costs. 03. Accuracy meets the stringent requirements of ±0.15mm for adhesive application accuracy, resulting in a significant leap in sealing reliability.

We provide customized spraying solutions and full support for drive motor dispensing, covering a complete set of equipment from spray pumps and metering systems to spray guns. Whether you need single-component or two-component materials, regardless of flow rate or viscosity, we can meet your spraying needs.

IMLUCKY

A professional spraying equipment service provider, is dedicated to serving you.

We can provide:

• Customized configurations to meet your individual needs
• Online guidance or offline installation training support
• Technical support

Where coating is needed, IMLUCKY is everywhere. IMLUCKY has focused on the spraying field in China for over 15 years, always adhering to a clear goal: to help the manufacturing industry achieve energy conservation, efficiency, and environmental protection.

As a factory specializing in spraying technology for over 15 years, IMLUCKY is committed to providing world-leading industrial products, coating technologies, and services to various industries. Our professional team can provide you with everything from simple spraying tools to complex automated and intelligent customized solutions.