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Customized Automated Spray Painting Machines and Complete Spray painting Lines from IMLUCKY info@szqihang.com+86-15999524708
Solution for manual spraying of polyurethane self skinning foam for new energy vehicles
2026-04-24
Manufacturing of new energy vehicles
Polyurethane self bonding foam, as a high-quality material for interior and structural cushioning of new energy vehicles, can form a dense and smooth skin and high elasticity cushioning core layer through one-time molding, without the need for additional coating, spraying or pasting. It has the advantages of appearance texture, structural strength and lightweight, perfectly adapting to the comprehensive requirements of safety, comfort, environmental protection and efficient mass production of new energy vehicles.
Its excellent impact resistance and cushioning performance can effectively absorb collisions and driving vibrations, improving driving comfort and component durability; At the same time, it has certain insulation and thermal insulation characteristics, which can assist in reducing temperature conduction inside and outside the battery pack, reducing friction interference between electrical components. With the integration of mold forming technology, it is easy to achieve mass production of complex structures, and is superior to traditional splicing parts in terms of lightweight, safety, and assembly efficiency. It has become the mainstream material solution for interior and exterior decoration and functional buffering parts of new energy vehicles.
During the production of automobiles, the use of coatings with low volatile organic compound (VOC) content, environmentally friendly atomization technology spraying equipment, and precise coating control technology can improve the utilization rate and operational efficiency of coatings, reduce paint mist scattering, minimize waste generation, reduce resource consumption, and reduce environmental pollution caused by waste.
Application scenarios of GRACO foam polyurea spraying machine
New energy vehicle battery pack protection
Used for spraying the battery pack shell, lower protective plate, and PACK box to form a continuous and dense protective layer, achieving waterproof, dustproof, stone impact resistant, scratch resistant, and improving the overall safety and environmental adaptability of the battery pack.
Insulation protection for motors, electronic controls, and high-voltage components
Spray on the motor casing, electrical control box, and high-voltage wire harness to provide good electrical insulation performance, reduce the risk of leakage and breakdown, and also have anti-corrosion, oil resistance, and moisture and heat resistance functions.
Body and chassis sealing shock absorption
Spray paint on the body cavity, chassis sheet metal joints, wheel hub packages, and other areas to provide sealing, sound insulation, shock absorption, and stone impact resistance, enhancing the overall NVH performance and durability of the vehicle.
Lightweight structure filling and insulation
For the needs of battery pack insulation and interior structural filling, rigid/semi rigid polyurethane foam spraying can realize lightweight, thermal insulation and structural reinforcement, replacing some traditional filling materials.
Spray case explanation
This application case is in the automotive new energy industry, where polyurethane material self skinning foam spraying, high flow output, fast construction, and improved production and manufacturing efficiency.
We use a hydraulic driven two-component spraying machine and a manual polyurethane spray gun to spray paint. Stable transportation of paint, impact mixing, uniform mixing, compressed air self-cleaning spray gun, efficient reduction of gun blockage, saving paint and environmental protection. Can handle high viscosity materials, with a heater for a more uniform paint film surface, can achieve excellent coating quality and extremely high coating efficiency.
According to the customer's spraying needs, IMLUCKY professional technicians customize a complete solution for the customer based on their requirements.
Configure product details:
GRACO Reactor 2 H-50 Spray Coating Machine from Graco, USA
GRACO Graco T2 feeding pump from the United States
GRACO Graco AP Spray Gun from the United States
Stainless steel high-pressure regulator valve
heater
high-pressure pipe
power cord
We provide customized spraying solutions and full support for the manufacturing of new energy vehicles, covering a complete set of equipment from spraying pumps, metering systems to spray guns. Whether you need single component or two-component materials, regardless of flow rate or viscosity diversity, we can meet your spraying needs.
IMLUCKY
A professional spraying equipment service provider, wholeheartedly serving you.
We can provide you with
- Customized configuration to meet your personalized needs
- Support online guidance or offline installation training
- technical support
Where the painting is located, IMLUCKY is everywhere
IMLUCKY has been focusing on the spray coating field in China for over 15 years, always adhering to a clear goal: to help the manufacturing industry achieve energy-saving, efficient, and environmentally friendly goals
As a factory specializing in spray coating technology for over 15 years, IMLUCKY is committed to providing world leading industrial products, coating technology, and services to various industries. Our professional team can provide you with customized solutions ranging from simple spraying tools to complex automation and intelligence.
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