Focusing on Customized Intelligent Spraying Machinery and Coating Solutions info@szqihang.com+86-15999524708
Automatic painting line for plastic part
The core objective of this machine is to solve the problem of large-volume, single-product plastic spraying. With its three core advantages—cost reduction and efficiency improvement, automation, and environmental protection—it can help companies improve coating capacity and quality, reduce overall costs, and directly discharge wastewater and exhaust gas:
1. Cost Reduction and Efficiency Improvement: This equipment is highly adaptable to coating needs, solving the challenges of spraying single, simple products in large quantities. Streamline spraying improves efficiency, reduces the number of painters, and PLC control optimizes the spraying path, reducing paint waste. The machine can operate 24/7, avoiding rework and delays caused by inconsistent results. It ensures continuous mass production. Suitable for mass production scenarios in multiple industries such as furniture, hardware, and plastics.
2. Automation: From product transportation and spraying to drying, the entire process is fully automated, reducing manpower and costs.
3. Environmental Protection: The machine has a built-in water curtain cabinet to absorb excess paint mist. A professional paint recycling system can also be selected to collect, filter, and reuse excess paint that did not adhere during the spraying process, reducing paint waste. At the same time, it reduces paint waste emissions, meeting green production standards.
Automatic Painting Line for Plastic Parts
Our fully automated painting production line achieves completely unmanned operation. From pre-treatment dust removal and precise spraying to high-temperature baking, all processes are completed via a chain conveyor system. This design completely eliminates dust contamination during traditional manual transfer processes, ensuring product surface cleanliness and success rates from the source. Simultaneously, the system, through a perfectly consistent spraying trajectory and precise paint control, completely eliminates quality fluctuations caused by manual operation, achieving zero rework. This automated production line is particularly suitable for high-volume, standardized product manufacturing scenarios.
Applicable scenarios
Automated coating line for plastic parts: chain conveyor and sensor-based dust removal enable on-time delivery of single, large-volume products.
1、Machine Specifications
The machine's core PLC control system is independently developed and can be equipped with flexible upgrade components. Spray guns and oil pumps can be selected from brand-name spray guns, and it comes standard with 505 rotary spray jigs. An integrated water curtain cabinet absorbs excess paint mist, and the drain outlet has a double-layer filter to ensure clean water. The air pressure regulating valve and leakage protection device are from well-known brands.
2、Machine Details
The body of this automatic spraying production line is made of stainless steel, with a design speed adjustable at 8000mm/min and a chain pitch of 50.8mm. It can spray products with a maximum diameter of 125mm and achieve direct baking after spraying at an oven temperature of 100 ℃. Specially designed for single and large-scale spraying of small precision workpieces such as 3C electronics, glass, water bottles, daily necessities, and home appliance accessories, reducing paint waste by 40%.
3. Real Results for Your Business (The Value)
Uninterrupted Productivity: Eliminate downtime caused by manual handling and reprogramming. Achieve a true "batch-size-one" automated workflow.
Superior Surface Integrity: By removing human handling between coats, you eliminate the risk of surface contamination and physical damage.
Significant ROI: Reduce your labor force by 60-80% while increasing your daily output. The high-precision system also reduces paint waste by up to 30%.
.
FAQ
Tell us about your project requirements and we will figure out a solution that will meet your budget and design expectations.
