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Automatic spray painting line for plastic casings.
This integrated automated painting line is designed for manufacturers of toys, 3C accessories, and other products with high production capacity requirements. The equipment ensures consistent coating quality and efficient workpiece painting, thereby reducing labor costs and significantly improving production efficiency.
If you are facing problems such as inconsistent quality from manual painting, poor gradient coating effects, time-consuming paint changes, significant paint waste, or continuously rising labor and time costs, our equipment provides a reliable, flexible, and scalable solution that easily adapts to production line upgrades and outsourcing orders.
Say Goodbye to Delayed Delivery Due to Large Production Volumes
Painting large batches of irregularly shaped wooden products, such as cabinets of varying sizes or dining tables of different shapes, is an extremely challenging task:
* Shape differences necessitate repeated spraying path adjustments
* Causes paint waste and rework
* Highly dependent on skilled painters
* Uneven paint layer thickness due to over- or under-painting
This integrated automated painting line provides precise automated painting, thereby improving efficiency, consistency, and scalability.
Achieve Consistent Quality and Scale Your Production with Imluchy’s Turnkey Finishing Systems.
Our Solution: Integrated Painting Production Line
This advanced fully automated painting system aims to:
* Reduce labor costs and dust accumulation on products during transport, minimizing commercial value.
* PLC control ensures consistent painting process and results.
* Machines independently handle dust removal, painting, baking, and conveying, reducing human intervention.
Why Choose an Integrated Painting Line?
1. The spray booth and baking oven are integrated, making installation simple, debugging convenient, and the technology mature.
2. Modular design allows for adjustment of the painting schedule according to product production rhythm.
3. Mechanization and automation are the future development trend; adopting automation technology as early as possible helps to integrate into the world more quickly and establish a strong corporate image.
Applications:
This double-clamp automatic spray painting machine is suitable for any product that requires complex surface treatment and mass production.
• Housings for daily consumer products such as air conditioner housings and household appliance housings
• wooden furniture
• Toy spotting
• Consumer electronics enclosures
Technical Highlights
Technical Parameters
Voltage: 220V, 50Hz
Air Pressure: 0.5-0.7MPa
Accuracy: Repeatability ±0.1MM
Spray Gun: 1.5mm nozzle diameter, excellent atomization, finely adjustable
Frame: SUS201-40/50 T1.2 square tubing welded
Water Circulation: 1.1KW
Drain Port: 2-inch ball valve
X, Y, Z, R Axis Motors: 86 Leadshine stepper motors
Photoelectric Atomizer: Omron photoelectric atomizer
Manual Spraying vs Automatic Coating Machine
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Manual Spraying |
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Feature |
Manual | Automatic |
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Consistency |
Low: Inconsistent finished product results due to variations in worker skill and condition | PLC control ensures consistent results within the same batch |
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Efficiency |
Medium: Manual spraying leads to fatigue | High: Machines can operate 24/7 |
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Labor Cost |
High: Skilled painters are scarce and their wages are significantly higher than machine costs | Low: Automated production allows for cost recovery in as little as three months |
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Paint Costs |
High: Easily affected by worker skill level | Low: Computer-planned optimal paths, can be combined with a paint recycling system, saving up to 50% on paint |
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