Customized Automated Spray Painting Machines and Complete Spray painting Lines from IMLUCKY info@szqihang.com+86-15999524708
Integrated automatic spraying line for trendy toy spraying
This equipment, integrating a spray booth and baking spray painting machine, is designed for manufacturers of toys, 3C products, and other high-volume products. It ensures stable coating quality, high spraying efficiency, reduced labor costs, and significantly improved production efficiency.
Whether you face challenges such as inconsistent quality from manual spraying, unclear gradient effects, excessive paint changeover time, significant waste, or ever-increasing labor and time costs, our equipment provides a reliable and scalable solution. It can easily handle production line upgrades and outsourcing orders.
Say goodbye to rework and delivery delays caused by high production volumes and labor shortages.
High-volume painting is an extremely challenging task:
Increased production during peak seasons, coupled with the inability to find temporary painters, leads to order delays and delays in delivery.
Paint waste and rework increase costs.
Uneven paint thickness due to over- or under-coating results in substandard finishes.
This integrated automated painting line provides precise automated coating for high-volume demands across various shapes and sizes, improving efficiency, consistency, and production scale.
Achieve Consistent Quality and Scale Your Production with Imluchy’s Turnkey Finishing Systems.
Our Solution: An automated painting production line integrating dust removal, spraying, and baking.
This advanced automated painting machine is designed to:
Six fixed spray guns spray simultaneously at different angles, eliminating the need for repeated spray path setup.
A sensor system in front of the spray guns identifies objects and initiates spraying.
The PLC computer control system allows for the direct import and storage of optimal spray paths after experimentation for recall in subsequent painting operations.
Why choose a fixed spray gun automated painting production line?
1. PLC computer control ensures highly consistent product coating results, reducing paint and time waste caused by rework.
2. Integrating dust removal, spraying, and baking into one unit reduces dust and particles falling onto products during transportation, preventing poor surface treatment.
3. Mechanization and automation are future development trends; early adoption of automation technology helps companies integrate into the global market more quickly and establish a strong corporate image.
This spraying machine is widely used in:
- Mainstream blind box front and partial spraying manufacturing of the box body
- Production of children's toys (toy cars, toys) spray coating
- Partial spraying of 3C electronic products, chips, circuit boards, etc
- ABS/PC plastic toy spray coating
Technical Highlights
Air pressure: 0.5-0.7MPa
Spray gun: 2 x 1.3mm high atomizing nozzles, adjustable for fine tuning
Frame: SUS301-40/50 T1.2 square tube welded
Exhaust duct interface: diameter 200MM
Dustproof: Visible glass door
Airflow: around 2000m ³/h
Manual Spraying vs Automatic Coating Machine
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Manual Spraying |
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Feature |
Manual | Automatic |
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Consistency |
Low: Inconsistent finished product results due to variations in worker skill and condition | PLC control ensures consistent results within the same batch |
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Efficiency |
Medium: Manual spraying leads to fatigue | High: Machines can operate 24/7 |
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Labor Cost |
High: Skilled painters are scarce and their wages are significantly higher than machine costs | Low: Automated production allows for cost recovery in as little as three months |
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Paint Costs |
High: Easily affected by worker skill level | Low: Computer-planned optimal paths, can be combined with a paint recycling system, saving up to 50% on paint |
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