Customized Automated Spray Painting Machines and Complete Spray painting Lines from IMLUCKY info@szqihang.com+86-15999524708
Plastic mannequin body surface spraying machine
This dual-station clamping surface coating machine is designed for products such as toy cars and Barbie dolls that require localized, precise coating. It ensures consistent coating quality, reduces labor costs, and significantly improves production efficiency.
Whether you face challenges such as inconsistent quality from manual coating, significant paint waste, or rising labor costs, this system provides a reliable and scalable solution for coating flat products.
Say Goodbye to the Time and Money Wasted by Precise Painting and Rework
Painting images requiring vibrant colors and clear boundaries, such as children's toy cars, plastic mannequins, and dolls, is an extremely challenging task:
- These products often require frequent color changes, and the painting boundaries must be precise, allowing no errors such as color mixing or bleed-through.
- Paint Waste and Rework
- Uneven paint thickness is caused by excessive or insufficient paint application.
This dual-station clamping coating machine can provide precise, automated coating for toys, phone cases, and headphones, thereby improving efficiency, consistency, and production scale.
Achieve Consistent Quality and Scale Your Production with Imluchy’s Turnkey Finishing Systems.
Our Solution: Dual-Station Clamping Automatic Spray Painting Machine
This advanced fully automatic spray painting machine aims to:
- Utilize a six-axis linkage design, with a built-in clamping mold, especially beneficial for applications with multiple colors and clear color separations, enabling rapid color changes for batches requiring consistent color mixing;
- Provide continuous spraying around the clock, improving production efficiency.
Why Choose a Clamping Coating Machine?
1. PLC computer control ensures highly consistent product coating results, reducing paint and time wasted on rework.
2. Clamping machines pre-form the product, eliminating the need to purchase secondary fixtures.
3. Machinery and automation are the future trend; early adoption of automation allows for faster integration with the world and the establishment of a strong corporate image.
This spraying machine is widely used in:
- Mainstream blind box front and partial spraying manufacturing of the box body
- Production of children's toys (toy cars, toys) spray coating
- Partial spraying of 3C electronic products, chips, circuit boards, etc
- ABS/PC plastic toy spray coating
Technical Highlights
Technical Parameters
Voltage: 220V, 50Hz
Air Pressure: 0.5-0.7MPa
Accuracy: Repeatability ±0.1MM
Spray Gun: 1.5mm nozzle diameter, excellent atomization, finely adjustable
Frame: SUS201-40/50 T1.2 square tubing welded
Water Circulation: 1.1KW
Drain Port: 2-inch ball valve
X, Y, Z, R Axis Motors: 86 Leadshine stepper motors
Photoelectric Atomizer: Omron photoelectric atomizer
Manual Spraying vs Automatic Coating Machine
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Manual Spraying |
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Feature |
Manual | Automatic |
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Consistency |
Low: Inconsistent finished product results due to variations in worker skill and condition | PLC control ensures consistent results within the same batch |
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Efficiency |
Medium: Manual spraying leads to fatigue | High: Machines can operate 24/7 |
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Labor Cost |
High: Skilled painters are scarce and their wages are significantly higher than machine costs | Low: Automated production allows for cost recovery in as little as three months |
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Paint Costs |
High: Easily affected by worker skill level | Low: Computer-planned optimal paths, can be combined with a paint recycling system, saving up to 50% on paint |
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