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Automatic Spray Coating Machine for Toy Crocodile Eyes
This dual-station clamping surface coating machine is designed for products requiring precise localized coating, such as toy cars and Barbie dolls. It ensures consistent coating quality, reduces labor costs, and significantly improves production efficiency.
Whether you face challenges such as inconsistent quality from manual coating, significant paint waste, or rising labor costs, this system provides a reliable and scalable solution for coating flat products.
Say Goodbye to the Frustration of Inaccurate or Incomplete Spot Painting with Automated Spray Painting Machines
Spray painting high-end toys, such as brightly colored toys or electronic products with detailed spot painting, is an extremely challenging task:
* Differences in shape necessitate repeated setting of the spraying path, requiring readjustment after each coat.
* Manual painting results in paint waste and rework, and machines demand a high level of skill and focus from the painter.
* Uneven paint layer thickness or batch variations can negatively impact overall sales.
This clamp-on automated spray painting machine provides precise, automated painting for toys of various shapes and sizes, thereby improving efficiency, consistency, and scalability.
Achieve Consistent Quality and Scale Your Production with Imluchy’s Turnkey Finishing Systems.
Our Solution: Dual-Clamping Mold Automated Spray Painting Machine – Increased Output and Reduced Differentiation
This advanced fully automated spray painting machine aims to:
* Save spray painting paths for up to 300 products, allowing for immediate spraying with just three steps.
* PLC control ensures consistent spray painting results, and the machine can operate continuously year-round, avoiding noticeable color differences.
* The machine can independently complete spraying and unloading, reducing manual intervention.
Why Choose a Five-Axis Spray Painting Machine?
1. PLC computer control and robotic arm spraying ensure highly consistent product coating results, reducing paint waste and labor delays caused by rework.
2. Automated spray painting and mechanized modern factories can help secure larger spray painting orders and increase product added value.
3. Mechanization and automation are future development trends; early adoption of automation technology helps companies integrate into the global market more quickly and establish a strong corporate image.
This spraying machine is widely used in:
• Mainstream blind box front and partial spraying manufacturing of the box body
• Production of children's toys (toy cars, toys) spray coating
• Partial spraying of 3C electronic products, chips, circuit boards, etc
• ABS/PC plastic toy spray coating
Technical Highlights
Technical Parameters
Voltage: 220V, 50Hz
Air Pressure: 0.5-0.7MPa
Accuracy: Repeatability ±0.1MM
Spray Gun: 1.5mm nozzle diameter, excellent atomization, finely adjustable
Frame: SUS201-40/50 T1.2 square tubing welded
Water Circulation: 1.1KW
Drain Port: 2-inch ball valve
X, Y, Z, R Axis Motors: 86 Leadshine stepper motors
Manual Spraying vs Automatic Coating Machine
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Manual Spraying |
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Feature |
Manual | Automatic |
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Consistency |
Low: Inconsistent finished product results due to variations in worker skill and condition | PLC control ensures consistent results within the same batch |
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Efficiency |
Medium: Manual spraying leads to fatigue | High: Machines can operate 24/7 |
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Labor Cost |
High: Skilled painters are scarce and their wages are significantly higher than machine costs | Low: Automated production allows for cost recovery in as little as three months |
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Paint Costs |
High: Easily affected by worker skill level | Low: Computer-planned optimal paths, can be combined with a paint recycling system, saving up to 50% on paint |
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