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7-axis automatic spray painting machine for partial spray painting of toys
This solution is specifically designed for spot painting and gradient multi-color painting of blind box toys. With its advantages of natural transitions in effect painting, doubled efficiency leading to reduced costs, and compliant emissions protecting the environment, it not only helps companies reduce overall costs but also improves painting capacity and quality.
1. Natural Transitions in Effect Painting: The newly upgraded 7-axis automatic painting equipment can control the paint film thickness within ±5 micrometers, enabling exquisite painting of gradient colors, spot painting on toys, and facial painting on figurines. This significantly improves the final product effect, minimizes rework, reduces paint and product waste, and avoids delivery delays.
2. Doubled Efficiency and Reduced Costs: Dual-station painting allows for simultaneous machine painting and loading/unloading, enabling 8 hours of non-stop painting and increasing efficiency. Machine painting only requires one basic worker for loading and unloading, reducing the high labor costs of painters, the paint waste costs of manual painting, and the rework and breach of contract costs due to inconsistent results.
3. Compliant emissions protect the environment: This machine can be equipped with an environmentally friendly water curtain cabinet and waste gas and wastewater treatment device, which can reduce emission pressure while efficiently fulfilling customer orders.
Automatic Spray Painting Machine for Toys
With seven-axis linkage and made of brand-new 201 stainless steel, the equipment features a simple structure, durability, and small footprint. It has a built-in opening and lowering function, allowing the mold to rotate 360 degrees for precise spraying. It is suitable for high-quality products. Programming and debugging are simple and easy to learn, and mold assembly and disassembly are convenient and quick. AB molds can be used to spray different molds of the same color at the same time. The efficiency is 2-3 times higher than manual labor, the quality is stable, and it saves 30% more fuel than manual labor.
Applicable scenarios
Automated partial spraying machine for toy blind boxes: Dual-station spraying and 360-degree rotatable molds ensure perfect finished products with gradient, spot spraying and other effects.
1、Machine Specifications
The machine's core PLC control system is independently developed and can be equipped with flexible upgrade components. Spray guns and oil pumps can be selected from brand-name spray guns, and it comes standard with 505 rotary spray jigs. An integrated water curtain cabinet absorbs excess paint mist, and the drain outlet has a double-layer filter to ensure clean water. The air pressure regulating valve and leakage protection device are from well-known brands.
2、Machine Details
The machine's standard dimensions are 1140*9800*1830 mm, with a maximum flat spraying stroke of 320*350*180 mm. It has a moderate weight, not exceeding 200 kg, and operates on standard 220V voltage, which can be modified for different countries, regions, and commercial applications. The spray gun is a factory-developed design with a wide range of applications. Available nozzle diameters are 1.1, 1.3, and 1.5 mm, with larger diameters customizable. The machine has a power output of 1500W.
3. Real Results for Your Business (The Value)
Uninterrupted Productivity: Eliminate downtime caused by manual handling and reprogramming. Achieve a true "batch-size-one" automated workflow.
Superior Surface Integrity: By removing human handling between coats, you eliminate the risk of surface contamination and physical damage.
Significant ROI: Reduce your labor force by 60-80% while increasing your daily output. The high-precision system also reduces paint waste by up to 30%.
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FAQ
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